High-Voltage (HV) Connectors in Electric Vehicles

CONTENT TYPE

VR, 3D ILV, Interactive Modules

DURATION

2.5 Hours

TARGET AUDIENCE

Technician

COURSE DELIVERY

VR or Web-based

Four-step microlearning process icons with captions: Learn, Assess, Evaluate, Implement – fast-track your trade skills with microlearning

About the Course:

This microcredential introduces learners to the critical role of high-voltage (HV) connectors in electric vehicle (EV) battery systems. Learners will explore HV connector design, materials, types, and performance considerations essential for energy transfer, thermal regulation, and safety. Through hands-on, immersive VR simulations and interactive learning modules, this course prepares learners to handle, install, and safely disconnect HV connectors in EV battery packs and power electronics systems.

Learning Objectives:

Course will be delivered via LMS and comes with a VR headset to access VR simulations.

Workforce Development

Engineer working on electric vehicle battery system in an automotive manufacturing facility.

As the EV industry grows, the need for skilled professionals who can safely and effectively work with high-voltage systems is greater than ever. At ImmerseLearn, this course equips learners with the technical knowledge and hands-on experience required to meet the demands of modern electric vehicle manufacturing and service environments.

Learn the critical role HV connectors play in energy transfer, safety, and system integrity within EV battery and drivetrain systems.

Explore the structural components of HV connectors and the use of high-conductivity materials like copper, aluminum, and silver coatings, along with insulation and shielding techniques.

Gain practical knowledge of busbar vs. cable connectors, module interconnects, and quick-disconnect features used in battery packs and power electronics.

Understand how thermal management, contact resistance, and dielectric strength affect the reliability and efficiency of HV connections.

Study applicable standards (ISO, IEC, UL, SAE), and learn safety practices including mechanical testing, arc prevention, and proper multimeter use for safe disconnection.

Engage in realistic VR experiences that simulate identifying connector types and performing safety removal procedures—enhancing safety awareness and procedural accuracy.

By completing this microcredential, learners will develop confidence and competence in working with high-voltage connectors—making them an essential asset in EV manufacturing, diagnostics, and service environments.